Services
Design
Water Treatment Plants
Wastewater Treatment Plants
- Conventional Activated Sludge (CAS)
- Sequencing Batch Reactor (SBR)
- Upflow Anaerobic Sludge Blanket (UASB)
- Anoxic & Anaerobic Systems
- Moving Bed Bioreactor (MBBR)
- Membrane Bioreactor (MBR)
- Dissolved Air Flotation (DAF)
- Extended Aeration
Software Skills
Research & Development
EPC (Engineering, Procurement & Construction)
Supply and Wastewater Collection System
Planning
- Water, Sewer, & Reuse System Master Plans
- Infrastructure Placement & Routing Studies
Modeling
- Disinfection By-Product & Hydraulic Residence Time Studies
- Water Distribution & Sewer Collection Systems
Design
- Hydraulic design of Water supply & distribution Systems
- Leak Identification Systems
- Drainage Network design
- Reclaimed Water Reuse System
- Wastewater Collection Systems
Fabrication
Quality Control and Assurance
Raw Material Specifications & Testing
Material Selection:
Only high-grade materials are selected for fabrication
Testing Procedures
Comprehensive testing of raw materials to verify integrity and suitability
Welding Specifications & Inspections
Welding Procedure Specifications (WPS)
Detailed guidelines to ensure consistent and reliable welds.
Welding Qualification
Certified welders and regular qualification tests to maintain welding standards
Inspection Reports
Through inspections at every stage of fabrication to identify and rectify any deviations
Non-Destructive Testing (NDT)
Radiographic Testing (RT)
Detects internal flaws in welds and materials
Dye Penetrant Testing (DPT)
Identifies surface-breaking defects
Hydro/Leakage Testing
Ensures the integrity of fabricated tanks and pipelines under operational conditions
Corrosion Protection
Welding Procedure Specifications (WPS)
Detailed guidelines to ensure consistent and reliable welds.
GRP Lining & Epoxy Coating
Applied to protect fabricated components from corrosion and extend their lifespan.
Regular Testing
Peel-off tests and thickness measurements to verify coating integrity.
Fit-Up & Welding Inspections
Fit-Up Inspection Reports
Ensures proper alignment and preparation of components before welding.
Welding Inspection Reports
Verifies the quality and strength of welds post-fabrication
Hand Tools
Pipe Cutters & Grinders
For cutting and finishing metal pipes and components
Measuring Tapes & Level Indicators
Ensures accuracy in all fabrication processes
Safety Equipment
Including harnesses, lifting belts, and welding helmets to maintain a safe working environment.
Machinery
Lathe Machines
Pedestal Drill Machines
Sheet Rolling Machines
Hydraulic Presses
MIG & Arc Welding Machines
Workshops
Workshop 1
Workshop 2
GCP-Employees Cooperative Society
Quality Control and Assurance
Raw Material Specifications & Testing
Material Selection
Only high-grade materials are selected for fabrication
Testing Procedures
Comprehensive testing of raw materials to verify integrity and suitability
Welding Specifications & Inspections
Welding Procedure Specifications (WPS)
Detailed guidelines to ensure consistent and reliable welds.
Welding Qualification
Certified welders and regular qualification tests to maintain welding standards
Inspection Reports
Through inspections at every stage of fabrication to identify and rectify any deviations
Non-Destructive Testing (NDT)
Radiographic Testing (RT)
Detects internal flaws in welds and materials
Dye Penetrant Testing (DPT)
Identifies surface-breaking defects
Hydro/Leakage Testing
Ensures the integrity of fabricated tanks and pipelines under operational conditions
Corrosion Protection
Welding Procedure Specifications (WPS)
Detailed guidelines to ensure consistent and reliable welds.
GRP Lining & Epoxy Coating
Applied to protect fabricated components from corrosion and extend their lifespan.
Regular Testing
Peel-off tests and thickness measurements to verify coating integrity.
Fit-Up & Welding Inspections
Fit-Up Inspection Reports
Ensures proper alignment and preparation of components before welding.
Welding Inspection Reports
Verifies the quality and strength of welds post-fabrication
Hand Tools
Pipe Cutters & Grinders
For cutting and finishing metal pipes and components
Measuring Tapes & Level Indicators
Ensures accuracy in all fabrication processes
Safety Equipment
Including harnesses, lifting belts, and welding helmets to maintain a safe working environment.